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Sustainable hydrogen: still a long way to go?

Hydrogen : for the hype or for the climate ?

par Cécile Michaut, Science journalist
On July 8th, 2021 |
4min reading time
Key takeaways
  • Numerous states and companies are placing their hopes in hydrogen to fight against global warming.
  • But hydrogen (H2) production requires input from other sources of energy which emit CO2.
  • Currently, 95% of hydrogen is produced using fossil fuels because it is cheaper. Whereas the remaining 5% is produced by electrolysis, which requires electricity from the grid (also originating from fossil fuels).
  • To really turn it into green fuel, major investments in R&D will be needed, in combination with strong regulatory incentives.

Hydro­gen is in fashion. Seve­ral states and com­pa­nies are pla­cing their hopes in this che­mi­cal ele­ment to fight against glo­bal war­ming. Not a week goes by without a new enthu­sias­tic announ­ce­ment for this gas as a source of ener­gy : a hydro­gen-powe­red bus for the com­pa­ny Trans­dev, a hydro­gen and fuel cell uti­li­ty vehicle unvei­led by Citroën, or a cross-bor­der hydro­gen net­work bet­ween France, Ger­ma­ny and Luxemburg.

Admit­ted­ly, at first glance, hydro­gen (H2) is pure gold – so to speak. When it is bur­ned or used with a fuel cell, you get ther­mal or elec­tric ener­gy and water without pol­lu­ting. Yet, its cur­rent pro­duc­tion emits a lot of CO2. To real­ly turn it into green fuel, major invest­ments in R&D will be nee­ded, in com­bi­na­tion with strong regu­la­to­ry incentives.

Hydro­gen pro­duc­tion emits CO2

While hydro­gen a major consti­tuent of the uni­verse, on Earth hydro­gen atoms hard­ly exist in the pure H2 gas-state that indus­trials use and as we dis­cuss in this brain­camp. The­re­fore, it can­not be used as an ener­gy source, rather it is an ener­gy car­rier – like elec­tri­ci­ty. This means that hydro­gen pro­duc­tion requires input from other sources of ener­gy which poten­tial­ly emit CO2.

Today, hydro­gen pro­du­ced through methane refor­ming, a pro­duc­tion method emit­ting CO2, costs about 1€ per kilo, ver­sus 4 – 6€ per kilo when it is pro­du­ced through elec­tro­ly­sis. Due to the law of sup­ply and demand, 95% of hydro­gen is the­re­fore pro­du­ced using fos­sil fuels. The remai­ning 5%, pro­du­ced through elec­tro­ly­sis could be “green”, pro­vi­ded that the elec­tri­ci­ty used is also car­bon-free (rene­wable or nuclear ener­gy), which is not always the case (espe­cial­ly with coal-fired power plants). Seven­ty mil­lion tons of hydro­gen are pro­du­ced per year in the world, relea­sing 830 mil­lion tons of CO2, that is to say 2% of glo­bal emis­sions – a rate simi­lar to that of the air trans­port sector.

So why is hydro­gen so popu­lar ? Because in the long-term, it seems to be one of the pos­sible sub­sti­tutes to fos­sil fuels. Indus­tries gene­ra­ting large amounts of CO2, like the metal or glass indus­tries, might bene­fit from hydro­gen. In theo­ry, it could also revo­lu­tio­nise the trans­por­ta­tion sec­tor : hydro­gen-powe­red vehicles do not emit exhaust pol­lu­tants and their wides­pread use could limit pol­lu­tion in cities. Final­ly, in the future, the ener­gy mix might rely on hydro­gen to store elec­tri­ci­ty pro­du­ced by inter­mit­tent rene­wable ener­gies (wind or solar energy).

The trans­fer of elec­trons that occurs in this pro­cess gene­rates elec­tri­ci­ty from hydro­gen with the only by pro­duct being water. Hence, hydro­gen fuel cells are said to gene­rate “clean” ener­gy – it is the­re­fore the way in which the hydro­gen is pro­du­ced that is res­pon­sible for its pol­lu­tion. This conver­sion is cur­rent­ly high­ly inef­fi­cient and, at best, only 65% of the ener­gy is transferred. 

Sto­rage, secu­ri­ty, cost… chal­lenges remain

It is dif­fi­cult to make reliable pre­dic­tions because the future of hydro­gen will depend on many fac­tors : cost and avai­la­bi­li­ty of fos­sil fuels, regu­la­tion of CO2 emis­sions, finan­cial incen­tives for clean ener­gies. Never­the­less, we can fore­see four main mar­kets for hydro­gen : (1) opti­mi­sa­tion of the elec­tri­cal grid when we achieve inter­mit­tent ener­gy sources ; (2) self-consump­tion at the local level for areas which are not connec­ted to the elec­tri­cal grid ; (3) deve­lop­ment of hydro­gen-powe­red elec­tric vehicles ; and (4) industry.

This gas has indeed been used for decades in indus­try (main­ly for petro­che­mi­cal pro­cesses, steel­works, and the pro­duc­tion of nitro­gen fer­ti­li­zers). We know how to pro­duce hydro­gen, trans­port it in pipe­lines, and safe­ly use it. Yet hydro­gen-ener­gy still poses many com­plex chal­lenges. How can we pro­duce it in a cost-effec­tive and envi­ron­men­tal­ly sound man­ner ? How can we safe­ly use it in eve­ry­day life, and not only in indus­try ? How can we store it in cars, buses or planes, given that it must be sto­red under high pres­sure ? How can we adapt infra­struc­tures if the cur­rent gas pipes are inade­quate ? How can we improve the yields of ener­gy transformation ? 

As we have said, hydro­gen is above all a way to store elec­tri­ci­ty. In the case of rene­wable ener­gies, for example, elec­tri­ci­ty pro­duc­tion during per­iods of strong winds or sun­ny wea­ther by wind tur­bines or solar panels does not always match consump­tion. This elec­tri­ci­ty must the­re­fore be sto­red, but cur­rent bat­te­ries are main­ly adap­ted to short-term sto­rage. Hydro­gen deve­lo­pers thus sug­gest using this elec­tri­ci­ty to pro­duce hydro­gen through elec­tro­ly­sis, store this hydro­gen as long as neces­sa­ry, and then convert this hydro­gen into elec­tri­ci­ty with a fuel cell. But for the moment, the ove­rall per­for­mance is only 25% 1. Can we afford to waste three quar­ters of the elec­tri­ci­ty produced ?

All these chal­lenges can only be over­come on two condi­tions. First, an unpre­ce­den­ted R&D effort to remove road­blocks. But also, finan­cial incen­tives : at this time, and given the pro­duc­tion costs, it is dif­fi­cult to see how green hydro­gen pro­du­ced by elec­tro­ly­sis could cap­ture mar­ket shares without run­ning the risk that com­pa­nies begin pro­du­cing it at the expense of car­bon-emit­ting methods.

A bit of che­mis­try to unders­tand hydro­gen production 

Methane refor­ming consists of reac­ting methane (natu­ral gas) with steam, in the pre­sence of a cata­lyst. The equa­tion of the che­mi­cal reac­tion shows that this method inevi­ta­bly pro­duces CO2 :

CH4 + 2 H2O → 4 H2 + CO2

We the­re­fore pro­duce one mole­cule of COfor 4 mole­cules of hydro­gen (to be accu­rate, we ought to speak of dihy­dro­gen molecules).

The pro­duc­tion of hydro­gen from coal is even worse : 

C + 2 H20 → CO2 + 2 H2

Only two mole­cules of hydro­gen are pro­du­ced for one mole­cule of CO2.

In contrast, water elec­tro­ly­sis does not pro­duce CO2 :

2 H2O → 2 H2 + O2

But this reac­tion requires large amounts of electricity. 

The pyro­ly­sis of methane (see the inter­view of Laurent Ful­che­ri) consumes methane, but unlike refor­ming, it does not pro­duce CO2. It still requires elec­tri­ci­ty, but 4 ‑7.5 times less than electrolysis.

CH4 → C + 2 H2

For fur­ther reading

1https://www.ademe.fr/sites/default/files/assets/documents/rendement-chaine-h2_fiche-technique-02–2020.pdf

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