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Sustainable hydrogen: still a long way to go?

Hydrogen: for the hype or for the climate?

par Cécile Michaut, Science journalist
On July 8th, 2021 |
4min reading time
Key takeaways
  • Numerous states and companies are placing their hopes in hydrogen to fight against global warming.
  • But hydrogen (H2) production requires input from other sources of energy which emit CO2.
  • Currently, 95% of hydrogen is produced using fossil fuels because it is cheaper. Whereas the remaining 5% is produced by electrolysis, which requires electricity from the grid (also originating from fossil fuels).
  • To really turn it into green fuel, major investments in R&D will be needed, in combination with strong regulatory incentives.

Hydro­gen is in fash­ion. Sev­er­al states and com­pan­ies are pla­cing their hopes in this chem­ic­al ele­ment to fight against glob­al warm­ing. Not a week goes by without a new enthu­si­ast­ic announce­ment for this gas as a source of energy: a hydro­gen-powered bus for the com­pany Trans­dev, a hydro­gen and fuel cell util­ity vehicle unveiled by Cit­roën, or a cross-bor­der hydro­gen net­work between France, Ger­many and Luxemburg.

Admit­tedly, at first glance, hydro­gen (H2) is pure gold – so to speak. When it is burned or used with a fuel cell, you get thermal or elec­tric energy and water without pol­lut­ing. Yet, its cur­rent pro­duc­tion emits a lot of CO2. To really turn it into green fuel, major invest­ments in R&D will be needed, in com­bin­a­tion with strong reg­u­lat­ory incentives.

Hydro­gen pro­duc­tion emits CO2

While hydro­gen a major con­stitu­ent of the uni­verse, on Earth hydro­gen atoms hardly exist in the pure H2 gas-state that indus­tri­als use and as we dis­cuss in this brain­camp. There­fore, it can­not be used as an energy source, rather it is an energy car­ri­er – like elec­tri­city. This means that hydro­gen pro­duc­tion requires input from oth­er sources of energy which poten­tially emit CO2.

Today, hydro­gen pro­duced through meth­ane reform­ing, a pro­duc­tion meth­od emit­ting CO2, costs about 1€ per kilo, versus 4 – 6€ per kilo when it is pro­duced through elec­tro­lys­is. Due to the law of sup­ply and demand, 95% of hydro­gen is there­fore pro­duced using fossil fuels. The remain­ing 5%, pro­duced through elec­tro­lys­is could be “green”, provided that the elec­tri­city used is also car­bon-free (renew­able or nuc­le­ar energy), which is not always the case (espe­cially with coal-fired power plants). Sev­enty mil­lion tons of hydro­gen are pro­duced per year in the world, releas­ing 830 mil­lion tons of CO2, that is to say 2% of glob­al emis­sions – a rate sim­il­ar to that of the air trans­port sector.

So why is hydro­gen so pop­u­lar? Because in the long-term, it seems to be one of the pos­sible sub­sti­tutes to fossil fuels. Indus­tries gen­er­at­ing large amounts of CO2, like the met­al or glass indus­tries, might bene­fit from hydro­gen. In the­ory, it could also revolu­tion­ise the trans­port­a­tion sec­tor: hydro­gen-powered vehicles do not emit exhaust pol­lut­ants and their wide­spread use could lim­it pol­lu­tion in cit­ies. Finally, in the future, the energy mix might rely on hydro­gen to store elec­tri­city pro­duced by inter­mit­tent renew­able ener­gies (wind or sol­ar energy).

The trans­fer of elec­trons that occurs in this pro­cess gen­er­ates elec­tri­city from hydro­gen with the only by product being water. Hence, hydro­gen fuel cells are said to gen­er­ate “clean” energy – it is there­fore the way in which the hydro­gen is pro­duced that is respons­ible for its pol­lu­tion. This con­ver­sion is cur­rently highly inef­fi­cient and, at best, only 65% of the energy is transferred. 

Stor­age, secur­ity, cost… chal­lenges remain

It is dif­fi­cult to make reli­able pre­dic­tions because the future of hydro­gen will depend on many factors: cost and avail­ab­il­ity of fossil fuels, reg­u­la­tion of CO2 emis­sions, fin­an­cial incent­ives for clean ener­gies. Nev­er­the­less, we can fore­see four main mar­kets for hydro­gen: (1) optim­isa­tion of the elec­tric­al grid when we achieve inter­mit­tent energy sources; (2) self-con­sump­tion at the loc­al level for areas which are not con­nec­ted to the elec­tric­al grid; (3) devel­op­ment of hydro­gen-powered elec­tric vehicles; and (4) industry.

This gas has indeed been used for dec­ades in industry (mainly for pet­ro­chem­ic­al pro­cesses, steel­works, and the pro­duc­tion of nitro­gen fer­til­izers). We know how to pro­duce hydro­gen, trans­port it in pipelines, and safely use it. Yet hydro­gen-energy still poses many com­plex chal­lenges. How can we pro­duce it in a cost-effect­ive and envir­on­ment­ally sound man­ner? How can we safely use it in every­day life, and not only in industry? How can we store it in cars, buses or planes, giv­en that it must be stored under high pres­sure? How can we adapt infra­struc­tures if the cur­rent gas pipes are inad­equate? How can we improve the yields of energy transformation? 

As we have said, hydro­gen is above all a way to store elec­tri­city. In the case of renew­able ener­gies, for example, elec­tri­city pro­duc­tion dur­ing peri­ods of strong winds or sunny weath­er by wind tur­bines or sol­ar pan­els does not always match con­sump­tion. This elec­tri­city must there­fore be stored, but cur­rent bat­ter­ies are mainly adap­ted to short-term stor­age. Hydro­gen developers thus sug­gest using this elec­tri­city to pro­duce hydro­gen through elec­tro­lys­is, store this hydro­gen as long as neces­sary, and then con­vert this hydro­gen into elec­tri­city with a fuel cell. But for the moment, the over­all per­form­ance is only 25% 1. Can we afford to waste three quar­ters of the elec­tri­city produced?

All these chal­lenges can only be over­come on two con­di­tions. First, an unpre­ced­en­ted R&D effort to remove road­b­locks. But also, fin­an­cial incent­ives: at this time, and giv­en the pro­duc­tion costs, it is dif­fi­cult to see how green hydro­gen pro­duced by elec­tro­lys­is could cap­ture mar­ket shares without run­ning the risk that com­pan­ies begin pro­du­cing it at the expense of car­bon-emit­ting methods.

A bit of chem­istry to under­stand hydro­gen production 

Meth­ane reform­ing con­sists of react­ing meth­ane (nat­ur­al gas) with steam, in the pres­ence of a cata­lyst. The equa­tion of the chem­ic­al reac­tion shows that this meth­od inev­it­ably pro­duces CO2:

CH4 + 2 H2O → 4 H2 + CO2

We there­fore pro­duce one molecule of COfor 4 molecules of hydro­gen (to be accur­ate, we ought to speak of dihydro­gen molecules).

The pro­duc­tion of hydro­gen from coal is even worse: 

C + 2 H20 → CO2 + 2 H2

Only two molecules of hydro­gen are pro­duced for one molecule of CO2.

In con­trast, water elec­tro­lys­is does not pro­duce CO2:

2 H2O → 2 H2 + O2

But this reac­tion requires large amounts of electricity. 

The pyro­lys­is of meth­ane (see the inter­view of Laurent Fulcheri) con­sumes meth­ane, but unlike reform­ing, it does not pro­duce CO2. It still requires elec­tri­city, but 4 ‑7.5 times less than electrolysis.

CH4 → C + 2 H2

For fur­ther reading

1https://www.ademe.fr/sites/default/files/assets/documents/rendement-chaine-h2_fiche-technique-02–2020.pdf

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