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π Planet π Energy
Is a carbon-free aviation industry really possible?

Biofuels, an alternative that is still too expensive

par Cécile Michaut, Science journalist
On February 2nd, 2021 |
3min reading time
Samuel Saysset
Samuel Saysset
Lead techno advisor at ENGIE Research
Jean-Philippe Héraud
Jean-Philippe Héraud
Process engineer at IFP Energies nouvelles
Paul Mannes
Paul Mannes
director of Total Aviation, in charge of the worldwide business line
Jérôme Bonini
Jérôme Bonini
Research and Technology Director, Safran aircraft engines
Key takeaways
  • Biofuels provide an option to help the aviation industry reduce its carbon footprint.
  • Current aeroplane models can run on jet fuel that contains 30-50% biokerosene.
  • To avoid competing with food supplies, biomass composed of waste and residue is the focus of industrial processes to produce biofuels.
  • At prices that are 1.5-2 times higher than kerosene, the cost remains a hurdle if biofuels are to remain competitive in comparison to fossil fuels.

Avia­tion is coun­ting on the use of bio­fuels and petrol-free syn­the­tic fuels to reduce car­bon emis­sions. Tech­ni­cal­ly, it is pos­sible : “bio­fuel stan­dards allow the incor­po­ra­tion of 30–50% bio­ke­ro­sene into cur­rent air­plane models without modi­fying the engine,” says Jean-Phi­lippe Héraud, BioT­fueL pro­ject mana­ger at IFP Éner­gies nou­velles (the for­mer French Petro­leum Institute). 

Howe­ver, so-cal­led first-gene­ra­tion bio­fuels made from food crops (grains or sugar) are not recom­men­ded for use in sus­tai­na­bi­li­ty pro­jects. They com­pete with the food indus­try and can have a nega­tive envi­ron­men­tal ove­rall when taking into account the life cycle. Howe­ver, there is a place for second-gene­ra­tion bio­fuels made from forest resi­dues, straw and bio­sour­ced waste. 

Biofuel resources

Jean-Phi­lippe Héraud says that “because France is a very green coun­try, the resources for these bio­fuels exist. A major dif­fi­cul­ty, howe­ver, comes from the mix of where the resources are loca­ted – as oppo­sed to oil that arrives in France in only three ports. Hence, we need to know how to col­lect these wides­pread depo­sits and regroup the bio­mass so we can bet­ter trans­port it, whil­st adap­ting to sea­so­nal varia­tions, too.” 

Hence, IFPEN has car­ried out research into the indi­rect ther­mo­che­mi­cal conver­sion of bio­mass. The bio­mass is gasi­fied to obtain a syn­the­tic gas ; a mix­ture of car­bon monoxide (CO) and hydro­gen (H2). After puri­fi­ca­tion, this gas is trans­for­med into a syn­the­tic paraf­fin using a pro­cess known as Fischer Tropsch. “We have demons­tra­ted the fea­si­bi­li­ty of the BioT­fueL pro­ject, now we have to turn it into an indus­trial rea­li­ty, » explains Jean-Phi­lippe Héraud. 

The cost of this bio­fuel is higher than that of kero­sone made from fos­sil fuels, “bet­ween 1.5 and 2 times higher than equi­va­lent fos­sil fuels before tax,” says Jean-Phil­lipe. “This extra cost varies accor­ding to the price of the raw mate­rial, the loca­tion and inte­gra­tion with sites under­going conver­sion.” And he says that this is their chal­lenge, “it seems dif­fi­cult to make air­line cus­to­mers bear the bur­den without the risk of them tur­ning away from air transport.”

Fuel repre­sents about 25–30% of the price of a flight. “For a round trip from Paris to New York on an air­craft using 1% bio­fuel, the price of the ticket would increase by $5 per pas­sen­ger,” explains Paul Mannes, direc­tor of avia­tion at Total. “For a flight using 10% bio­fuel, it’s ten times more, or about $50. So yes, the price could be a deterrent.”

It goes without saying that air­lines will not raise ticket prices if they are not for­ced to do so. “The French govern­ment is wor­king with the natio­nal com­pa­nies concer­ned, such as Total, Air­bus and Safran, to see how the SAF (Sus­tai­nable avia­tion fuel) indus­try could be deve­lo­ped, and the neces­sa­ry legis­la­tion,” he says. For the moment, the pro­jet des loi de finance includes an obli­ga­tion to use 1% bio­fuels in 2022, 2% in 2025 and 5% by 2030, in order to keep pace with the increase in demand and the avai­la­bi­li­ty of SAF on the market.

Synthetic fuels

French Ener­gy com­pa­ny, Engie, has laun­ched a bio­mass pyro­ga­si­fi­ca­tion pro­ject cal­led Gaya. Wood is hea­ted to high tem­pe­ra­tures with very lit­tle oxy­gen, conver­ting it into a mix­ture of gases : hydro­gen, CO2, methane, car­bon monoxide, which are then reor­ga­ni­sed to form fuel. But here again, the price is high.

The other way to make fuel from non-oil-sour­ced sources are syn­the­tic fuels deri­ved from hydro­gen, which itself comes from elec­tri­ci­ty. The prin­ciple : com­bine hydro­gen with CO2 to obtain syn­the­tic methane, the pre­cur­sor of other fuels, cal­led eke­ro­sene. “We know how to pro­duce this eke­ro­sene,” says Samuel Says­set, chief tech­ni­cal advi­sor at Engie. “South Afri­ca, in par­ti­cu­lar, deve­lo­ped this know-how during Apar­theid when there was an embar­go on petro­leum pro­ducts. The main concern now is the eco­no­mics of the sec­tor : eke­ro­sene is more expensive.”

Is there elec­tri­ci­ty in the air ?

Apart from hydro­gen and bio­fuels, “clean” ener­gy sources are not sui­ted to the dras­tic constraints of avia­tion. While Ber­trand Piccard’s solar powe­red plane, Solar Impulse, did suc­ceed in going around the world in 2015–2016, his desi­gn is unsui­ted to com­mer­cial air­craft. As for bat­te­ry-powe­red elec­tric planes, this concept cur­rent­ly seems limi­ted to small air­craft tra­vel­ling short dis­tances, such as the e‑Caravan 1, a retro­fit­ted elec­tric ver­sion of a Cess­na air­craft. Bat­te­ries are still the main limi­ting fac­tor. “The ener­gy den­si­ty of a bat­te­ry is 200Wh/kg, ver­sus 12,000Wh/kg for kero­sene,” Jérôme Boni­ni, research and tech­no­lo­gy direc­tor at Safran, states. “Ins­tead, we are wor­king on hybrid desi­gns, to give a boost to a com­bus­tion engine at cer­tain stages of flight.” But this boost would only represent a small per­cen­tage of the plane’s ener­gy, with the vast majo­ri­ty being pro­vi­ded by jet fuel.

1https://​www​.avia​tion​to​day​.com/​2​0​2​0​/​0​5​/​2​9​/​h​i​s​t​o​r​i​c​-​f​l​i​g​h​t​-​o​f​-​m​a​g​n​i​x​s​-​e​c​a​r​a​v​a​n​-​s​h​o​w​c​a​s​e​s​-​m​a​t​u​r​i​t​y​-​o​f​-​e​l​e​c​t​r​i​c​-​a​v​i​a​tion/

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