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Energy transition: recycling materials to preserve resources

Eco-design for solar: when environmental gains go hand in hand with efficiency

with Farah Doumit, Research Associate at the Center for Management Research (I³-CRG) at Ecole Polytechnique (IP Paris) and Benjamin Lehiany, Research Associate at Centre de Recherche en Gestion (I³-CRG) lecturer at Ecole Polytechnique (IP Paris)
On February 17th, 2026 |
4 min reading time
DOUMIT_Farah
Farah Doumit
Research Associate at the Center for Management Research (I³-CRG) at Ecole Polytechnique (IP Paris)
Benjamin Lehiany_VF
Benjamin Lehiany
Research Associate at Centre de Recherche en Gestion (I³-CRG) lecturer at Ecole Polytechnique (IP Paris)
Key takeaways
  • In Europe, installed photovoltaic capacity exceeded 260 GW in 2023, with annual growth above 25%.
  • Between 2010 and 2023, the levelised cost of electricity (LCOE) for ground-mounted photovoltaic plants fell by 90% globally, dropping from $460/MWh to less than $45/MWh.
  • Approximately 70% of a solar farm's carbon footprint comes from the manufacturing of photovoltaic panels.
  • Eco-design levers for solar plants can reduce environmental impacts by 1% to 13%, for an additional cost below 0.1% of LCOE.
  • Three major eco-design levers are identified: priority levers, conditional levers, and support levers.

Sol­ar photo­vol­ta­ics has estab­lished itself as one of the most com­pet­it­ive energy tech­no­lo­gies in the world. Between 2010 and 2023, the lev­el­ised cost of elec­tri­city (LCOE) for ground-moun­ted photo­vol­ta­ic plants fell by nearly 90%, drop­ping from approx­im­ately 460 dol­lars per mega­watt-hour ($/MWh) to less than $45/MWh glob­ally1. In Europe, installed capa­city con­tin­ues to increase (fig­ure 1) and even exceeded 260 GW in 2023, with annu­al growth exceed­ing 25% (fig­ure 2).

Fig­ure 1: Annu­al installed capa­city of sol­ar pan­els in Europe

How­ever, this dynam­ic may be cov­er­ing up a more com­plex real­ity. While elec­tri­city pro­duc­tion is almost car­bon-free dur­ing oper­a­tion, the envir­on­ment­al impacts of photo­vol­ta­ics are con­cen­trated upstream and down­stream of the life cycle – extrac­tion of crit­ic­al raw mater­i­als, energy-intens­ive mod­ule man­u­fac­tur­ing, land arti­fi­cial­isa­tion, and end-of-life management.

Fig­ure 2: Photo­vol­ta­ic install­a­tions in the EU in 2023

Hence, eco-design is a cent­ral stra­tegic lever for recon­cil­ing massive deploy­ment, envir­on­ment­al sus­tain­ab­il­ity, and ter­rit­ori­al accept­ab­il­ity. This art­icle offers a struc­tured read­ing of con­tri­bu­tions from aca­dem­ic lit­er­at­ure and empir­ic­al les­sons from a research pro­ject on ground-moun­ted sol­ar farms, to identi­fy the most robust and oper­a­tion­al eco-design levers.

Optimising manufacturing and end-of-life

Con­trary to a still widely held view, redu­cing the envir­on­ment­al foot­print of a photo­vol­ta­ic plant does not mean increas­ing its cost. Ref­er­ence stud­ies show that simple design adjust­ments can reduce envir­on­ment­al impacts. This mit­ig­a­tion ranges from 1% to 13%, for an addi­tion­al cost below 0.1% of LCOE2.

The most effect­ive levers con­cern clas­sic para­met­ers of plant design—the ratio between the dir­ect cur­rent (DC) peak power of the sol­ar pan­el and the altern­at­ing cur­rent (AC) nom­in­al power of the invert­er, row spa­cing, pan­el tilt, or reduc­tion of elec­tric­al losses—arguing for a multi-cri­ter­ia approach integ­rat­ing eco-design from the outset.

The real envir­on­ment­al hot­spot lies in mod­ule manufacturing.The lit­er­at­ure is unam­bigu­ous: approx­im­ately 70% of a sol­ar farm’s car­bon foot­print comes from the man­u­fac­tur­ing of photo­vol­ta­ic pan­els3 (fig­ure 3).

Fig­ure 3: Envir­on­ment­al impact of photo­vol­ta­ics over the entire life cycle (IEA-PVPS Task 12, 2024)

The main determ­in­ant is not so much the final yield as the elec­tri­city mix used for sil­ic­on pro­duc­tion, with the puri­fic­a­tion phase remain­ing by far the most emissive. This obser­va­tion explains why the most power­ful eco-design levers are loc­ated upstream, at the indus­tri­al and ter­rit­ori­al level, far more than at the level of plant sizing.

End-of-life management: a territorial and technological issue

Research on the cir­cu­lar eco­nomy shows that sol­ar pan­el recyc­ling, taken in isol­a­tion, is not a mir­acle solu­tion. Bey­ond approx­im­ately 80 km between a plant and a pro­cessing facil­ity, the envir­on­ment­al bene­fits of recyc­ling can be can­celled out by the impacts of trans­port­a­tion4. Con­versely, eco-design measures—demountable design, mater­i­al mass reduc­tion, thin cells—generate envir­on­ment­al gains up to four times great­er than those obtained by merely increas­ing recyc­ling rates5. These research find­ings lead to a struc­tur­ing con­clu­sion: the eco-design of sol­ar farms can­not be con­ceived inde­pend­ently of pro­ject loc­a­tion, mater­i­al flows, and ter­rit­ori­al recyc­ling sectors.

To under­stand how eco-design trans­lates into sol­ar farms, our research relied on in-depth ana­lys­is of sev­er­al ground-moun­ted photo­vol­ta­ic plants, without bat­tery stor­age, loc­ated in Europe and North Amer­ica. All the pro­jects stud­ied were suf­fi­ciently advanced—in oper­a­tion or in the devel­op­ment phase—to allow feed­back on design choices and their envir­on­ment­al, eco­nom­ic, and ter­rit­ori­al effects.

The study cross-ref­er­enced tech­nic­al and doc­u­ment­ary data (impact stud­ies, design doc­u­ments, sci­entif­ic lit­er­at­ure) with dir­ect exchanges with pro­ject stake­hold­ers, to go bey­ond stated inten­tions and ana­lyse actu­al eco-design prac­tices. This com­par­at­ive approach made it pos­sible to identi­fy, across cases, recur­ring levers, but also highly dif­fer­en­ti­ated strategies depend­ing on loc­al contexts.

Five sol­ar farms illus­trate these con­trast­ing trajectories.

  • At Caen-la-Mer, photo­vol­ta­ics becomes a tool for urb­an rehab­il­it­a­tion, giv­ing new use to a former pol­luted indus­tri­al brown­field through revers­ible design choices and care­ful land­scape integration.
  • At Gramat, on a former land­fill, the plant com­bines sheep graz­ing, pol­lin­at­or-friendly mead­ows, and wild­life-friendly fea­tures, show­ing how a sol­ar pro­ject can con­trib­ute to pro­gress­ive eco­lo­gic­al restoration.
  • At Tresserre, agrivol­ta­ic vit­i­cul­ture reveals sol­ar’s poten­tial as a cli­mate adapt­a­tion tool, with meas­ured reduc­tions in irrig­a­tion needs and bet­ter crop resi­li­ence to extreme heat episodes.
  • Across the Atlantic, the Eagle Point Sol­ar pro­ject in Ore­gon pushes the co-bene­fits logic fur­ther by integ­rat­ing biod­iversity, bee­keep­ing, and soil regen­er­a­tion while going bey­ond the simple impact reduc­tion logic.
  • Finally, at Aucaleuc, on a former mil­it­ary site, eco-design also plays out on the social ter­rain, through strong loc­al con­sulta­tion, par­ti­cip­at­ory fin­an­cing, and edu­ca­tion­al fea­tures rein­for­cing the pro­ject’s ter­rit­ori­al anchoring.

Cross-ana­lys­is of these pro­jects iden­ti­fied eight sim­il­ar eco-design levers but mobil­ised very dif­fer­ently depend­ing on con­text. These levers were then pri­or­it­ised accord­ing to two simple and oper­a­tion­al cri­ter­ia: their level of impact (envir­on­ment­al, eco­nom­ic, and social) and their abil­ity to be rep­lic­ated in oth­er ter­rit­or­ies. This cross-read­ing high­lights a key les­son: some actions fall under gen­er­ic prin­ciples applic­able to any sol­ar pro­ject, while oth­ers only make full sense in close inter­ac­tion with loc­al specificities.

These levers were then posi­tioned along two axes—impact and transferability—making it pos­sible to dis­tin­guish sev­er­al cat­egor­ies (fig­ure 4). First, pri­or­ity levers, such as end-of-life and land man­age­ment, applic­able to all pro­jects. They res­on­ate dir­ectly with indus­tri­al expect­a­tions, such as sup­ply secur­ity and reduced depend­ence on vir­gin mater­i­als, as well as with reg­u­lat­ory require­ments like EPR and NZIA. End-of-life man­age­ment already bene­fits from mature sec­tors, not­ably SOREN for the recyc­ling and recov­ery of metals and con­crete. It is applic­able to all plants and offers a dir­ect bene­fit in terms of cir­cu­lar­ity and waste reduc­tion. Lim­it­ing land arti­fi­cial­isa­tion, which involves anchor­ing on driv­en piles, the absence of con­crete slabs, over­head cabling, and main­tain­ing veget­a­tion cov­er, is now a stand­ard­ized prac­tice guar­an­tee­ing the revers­ib­il­ity of install­a­tions and bet­ter loc­al acceptability.

Fig­ure 4: Typo­logy and cat­egor­iz­a­tion of eco-design levers accord­ing to their impact and transferability

Next, very power­ful con­di­tion­al levers, but con­text-depend­ent, such as agrivol­ta­ics and brown­field rehab­il­it­a­tion. The rehab­il­it­a­tion of indus­tri­al, mil­it­ary, or land­fill brown­fields max­im­ises the avoid­ance of land arti­fi­cial­isa­tion and eco­lo­gic­al enhance­ment, but this type of land is rare, which lim­its trans­fer­ab­il­ity. Cohab­it­a­tion with live­stock and vit­i­cul­tur­al agrivol­ta­ics offer strong socio-eco­nom­ic poten­tial by enabling the main­ten­ance of agri­cul­tur­al sec­tors and added value for pro­duc­tion, but remain depend­ent on spe­cif­ic agri­cul­tur­al con­texts, such as live­stock areas or vine­yards. They also require close dia­logue with loc­al stakeholders.

Finally, sup­port levers essen­tial for social and ter­rit­ori­al accept­ab­il­ity. Biod­iversity pre­ser­va­tion through hab­it­ats, reasoned mow­ing, and herb­aceous cov­er remains essen­tial, but its effect strongly depends on loc­al eco­sys­tems and spe­cif­ic meas­ures. Land­scape integ­ra­tion improves social accept­ab­il­ity, but its dir­ect eco­lo­gic­al impact remains lim­ited. Envir­on­ment­al edu­ca­tion has strong sym­bol­ic and social value in terms of ped­agogy and aware­ness but con­trib­utes little to the over­all per­form­ance of sol­ar farms.

Eco-design as the foundation of tomorrow’s solar

The com­bined les­sons from lit­er­at­ure and case stud­ies con­verge toward a clear mes­sage: the eco-design of sol­ar farms can no longer be con­sidered an option­al sup­ple­ment. It now con­sti­tutes the tech­nic­al, envir­on­ment­al, and ter­rit­ori­al found­a­tion of photo­vol­ta­ic deployment.

The most robust pro­jects are those that:

  • Struc­ture uni­ver­sal levers (revers­ib­il­ity, end-of-life, land sobriety),
  • Activ­ate ter­rit­ori­al­ised levers when con­text permits,
  • Integ­rate loc­al gov­ernance and accept­ab­il­ity from the design phase.

As sol­ar becomes a major infra­struc­ture for ter­rit­or­ies, its legit­im­acy will rest on its abil­ity to pro­duce energy while pre­serving soils, resources, and eco­sys­tems. Eco-design is no longer a con­straint: it is the stra­tegic vec­tor for long-term photo­vol­ta­ic sustainability.

1IRENA (2024). Renew­able Power Gen­er­a­tion Costs.
2May­er, M. J., Szilágyi, A., & Gróf, G. (2020). Eco­design of ground-moun­ted photo­vol­ta­ic power plants: eco­nom­ic and envir­on­ment­al multi-object­ive optim­iz­a­tion. Journ­al of Clean­er Pro­duc­tion.
3Polver­ini, D. et al. (2023). Assess­ing the car­bon foot­print of photo­vol­ta­ic mod­ules through the EU Eco­design Dir­ect­ive. Sol­ar Energy.
4Rat­ner, S., Gomonov, K., Revinova, S., & Lazany­uk, I. (2020). Eco-Design of Energy Pro­duc­tion Sys­tems: The Prob­lem of Renew­able Energy Capa­city Recyc­ling. Applied Sci­ences.
5Galla­gh­er, J. et al. (2019). Adapt­ing Stand-Alone Renew­able Energy Tech­no­lo­gies for the Cir­cu­lar Eco­nomy through Eco-Design and Recyc­ling. Journ­al of Indus­tri­al Eco­logy.

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