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Energy transition: recycling materials to preserve resources

What is the carbon footprint of electric bikes?

avec Anne de Bortoli, Associate Professor at Université du Québec and Associate Researcher at Ecole des Ponts ParisTech (IP Paris)
On December 5th, 2023 |
4 min reading time
Anne de bortoli
Anne de Bortoli
Associate Professor at Université du Québec and Associate Researcher at Ecole des Ponts ParisTech (IP Paris)
Key takeaways
  • The market for electrically assisted bicycles (EABs) is growing rapidly, and by 2030 almost 55% of bicycles sold in Europe will be electric.
  • The carbon footprint of this mode of transport is smaller: an average of 13g CO2e/km travelled, compared with 60 to 75g CO2e/km travelled by an electric city car.
  • Most (94%) of the GHG emissions from an electric bicycle come from its manufacture, in particular the manufacture of the aluminium frame.
  • The most energy efficient EAB is obtained by “retrofitting”, i.e. transforming a second-hand standard bike.
  • To reduce its carbon footprint even further, there are several solutions to consider (alternatives to aluminium, different types of batteries, etc.).

Electrically-assisted bicycles (EABs) are on a roll: in 2020, 20% of bicycles sold in Europe (4.5 million) were electric, and this figure is expected to rise to 55% by 20301. So, let’s get to the heart of the matter: is it a problem for the climate?

Com­pared with many oth­er modes of trans­port… Of course not! In France, the car­bon foot­print of an elec­tric bicy­cle aver­ages 13 grams of CO2 equiv­a­lent (CO2e) per kilo­me­tre trav­elled, if the vehi­cle is used for 20,000 km. This fig­ure rep­re­sents the entire life cycle of the bicy­cle: man­u­fac­ture, use, main­te­nance and end of life. All the green­house gas­es (GHGs) emit­ted are includ­ed – which is why we talk about CO2 equiv­a­lent. The impact of an EAB is slight­ly greater than that of a mus­cle bike, which has a car­bon foot­print of 10 to 12g of CO2e/km travelled.

But these forms of trans­port are among the most effi­cient in terms of all envi­ron­men­tal fac­tors. In France, the car­bon foot­print of an elec­tri­fied train is esti­mat­ed at around 35g of CO2e/km trav­elled per pas­sen­ger. This ris­es to 60–75g of CO2e/km trav­elled for an elec­tric city car. Inter­nal com­bus­tion cars and aero­planes exceed the 100g CO2e/km mark. Only walk­ing (1 to 2g of CO2e/km trav­elled) and the Paris metro and RER (8 to 10g of CO2e/km trav­elled) are more effi­cient than cycling. It is esti­mat­ed that buy­ing and using an elec­tric bicy­cle in France has a bet­ter car­bon foot­print than using a com­bus­tion-pow­ered car in the city, as long as the bicy­cle is used for more than 1,000 km before being recycled.

Can’t the good results achieved by electric bikes in France be explained by our low-carbon electricity mix?

When I worked on this sub­ject 7 years ago, I found that the foot­print asso­ci­at­ed with the use of elec­tric micro-mobil­i­ty was mul­ti­plied by three in Chi­na. Since then, the Chi­nese elec­tric­i­ty mix has been decar­bonised and the dif­fer­ence is small­er, but still sig­nif­i­cant. In Ger­many, elec­tric­i­ty pro­duc­tion cur­rent­ly emits 10 times more green­house gas­es than in France. But in the end, the impact on the total car­bon foot­print of an ECV is mod­er­ate, because an ECV con­sumes lit­tle elec­tric­i­ty, while its man­u­fac­ture accounts for the major­i­ty of GHG emis­sions over its life cycle. The total car­bon foot­print climbs from 13g CO2e/km trav­elled in France to 17g CO2e/km trav­elled in Germany.

Why is the manufacture of ECVs the biggest source of GHG emissions over their entire life cycle?

Man­u­fac­tur­ing accounts for 94% of the total car­bon foot­print of an ECV dri­ven 20,000 km in France2. For a 20kg alu­mini­um bicy­cle (exclud­ing elec­tric assis­tance) man­u­fac­tured in Chi­na, the pro­duc­tion of the frame emits 181kg of CO2e. Man­u­fac­tur­ing the bat­tery emits 20 kg of CO2e and the motor 37 kg of CO2e. The biggest source of green­house gas emis­sions from an ECV is there­fore linked to the man­u­fac­ture of the frame. Alu­mini­um is the cul­prit. Chi­na is the world’s lead­ing pro­duc­er of refined alu­mini­um: the coun­try pro­duces almost half the world’s alu­mini­um3. Even though Chi­na is reduc­ing the car­bon foot­print of its elec­tric­i­ty mix, alu­mini­um refin­ing is still a major emit­ter of green­house gas­es. This is the biggest con­trib­u­tor to the car­bon foot­print of an ECV. Assem­bly real­ly does have a lim­it­ed impact, so a “made in France” bike is of lit­tle inter­est in terms of car­bon foot­print unless the met­al in the frame is refined in a coun­try where the elec­tric­i­ty mix is low in car­bon (e.g. French, Que­be­cois or Ice­landic aluminium).

The impact of bat­ter­ies there­fore seems negligible…Batteries get a bad press because of elec­tric cars. But an elec­tric car car­ries sev­er­al hun­dred kilos of bat­ter­ies. The bat­tery in an elec­tric bicy­cle weighs just a few kilos. The green­house gas emis­sions gen­er­at­ed by these bat­ter­ies are com­par­a­tive­ly low.

How­ev­er, they are dif­fi­cult to assess pre­cise­ly. We analysed around thir­ty pub­li­ca­tions on lithi­um-ion bat­ter­ies, and the car­bon foot­print per kWh varies by a fac­tor of 10.There is a lot of uncer­tain­ty about the con­di­tions under which the met­als are extract­ed from the mine and refined. It is dif­fi­cult to obtain reli­able indus­tri­al data. That does­n’t change the fact that frames account for the largest share of emis­sions. What’s more, we can con­sid­er that the most fuel-effi­cient EAB is a mus­cle bike – with­out elec­tric­i­ty – that is already in use, and that we are going to fit with an elec­tric assis­tance sys­tem. This is also known as retro­fitting. It’s an extreme­ly inter­est­ing solu­tion for avoid­ing the need to build a new frame.

What are the other sources of GHG emissions from an ECV?

That depends on the coun­try. Main­te­nance accounts for around 8% of GHG emis­sions over the entire life cycle of a bicy­cle in France. Elec­tric­i­ty con­sump­tion aver­ages 1 kWh per 100 km, i.e. 0.5 g of CO2e/km trav­elled in France (i.e. around 4% of total EAB emis­sions) or 5 g of CO2e/km in Ger­many (i.e. 29% of total EAB emissions).It depends, of course, on the bike, the user, the topog­ra­phy and changes in the elec­tric­i­ty mix.

As far as end-of-life is con­cerned, recy­cling bat­ter­ies and mate­ri­als can reduce the car­bon foot­print by 6% in France. Unfor­tu­nate­ly, less than 8% of bat­ter­ies in ECBs are cur­rent­ly recycled.

Is it possible to reduce the carbon footprint of ECVs?

The var­i­ous levers men­tioned above – more recy­cling and the retro­fitting of mus­cle bikes – are vir­tu­ous prac­tices in this respect. The longer a bike lasts, the small­er its car­bon foot­print per kilo­me­tre travelled.

As the frame is the ele­ment that has the biggest impact, we then need to work on it. For exam­ple, it is pos­si­ble to turn to alter­na­tive alu­mini­um pro­duc­ers, such as Que­bec. Using alter­na­tive mate­ri­als such as steel and wood is also an inter­est­ing lever. Final­ly, a great deal of research is being car­ried out on bat­ter­ies. With col­leagues, we are cur­rent­ly assess­ing the impact of using oth­er types of bat­ter­ies (such as sodi­um-ion bat­ter­ies and sol­id elec­trolyte bat­ter­ies) on the car­bon foot­print of elec­tric vehi­cles. The results are very encouraging.

Anaïs Maréchal
1Deloitte, 08/2021, Con­sumer sec­tor brief­ing : E‑bikes on the fast track, disponible ici : https://​www2​.deloitte​.com/​c​o​n​t​e​n​t​/​d​a​m​/​D​e​l​o​i​t​t​e​/​d​e​/​D​o​c​u​m​e​n​t​s​/​c​o​n​s​u​m​e​r​-​b​u​s​i​n​e​s​s​/​S​e​c​t​o​r​-​B​r​i​e​f​i​n​g​-​E​-​B​i​k​e​s​-​e​n​g.pdf
2D’après une mise à jour en novem­bre 2023 des don­nées : https://​doi​.org/​1​0​.​1​0​1​6​/​j​.​t​r​d​.​2​0​2​1​.​1​02743
3Site inter­net con­sulté le 24/11/2023 : https://​alucy​cle​.world​-alu​mini​um​.org/​p​u​b​l​i​c​/​g​l​o​b​a​l​/​i​n​d​e​x​.html

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