Share electric bikes parked on the sidewalk, Hangzhou
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Energy transition: recycling materials to preserve resources

What is the carbon footprint of electric bikes?

with Anne de Bortoli, Associate Professor at Université du Québec and Associate Researcher at Ecole des Ponts ParisTech (IP Paris)
On December 5th, 2023 |
4 min reading time
Anne de bortoli
Anne de Bortoli
Associate Professor at Université du Québec and Associate Researcher at Ecole des Ponts ParisTech (IP Paris)
Key takeaways
  • The market for electrically assisted bicycles (EABs) is growing rapidly, and by 2030 almost 55% of bicycles sold in Europe will be electric.
  • The carbon footprint of this mode of transport is smaller: an average of 13g CO2e/km travelled, compared with 60 to 75g CO2e/km travelled by an electric city car.
  • Most (94%) of the GHG emissions from an electric bicycle come from its manufacture, in particular the manufacture of the aluminium frame.
  • The most energy efficient EAB is obtained by “retrofitting”, i.e. transforming a second-hand standard bike.
  • To reduce its carbon footprint even further, there are several solutions to consider (alternatives to aluminium, different types of batteries, etc.).

Electrically-assisted bicycles (EABs) are on a roll: in 2020, 20% of bicycles sold in Europe (4.5 million) were electric, and this figure is expected to rise to 55% by 20301. So, let’s get to the heart of the matter: is it a problem for the climate?

Com­pared with many oth­er modes of trans­port… Of course not! In France, the car­bon foot­print of an elec­tric bicycle aver­ages 13 grams of CO2 equi­val­ent (CO2e) per kilo­metre trav­elled, if the vehicle is used for 20,000 km. This fig­ure rep­res­ents the entire life cycle of the bicycle: man­u­fac­ture, use, main­ten­ance and end of life. All the green­house gases (GHGs) emit­ted are included – which is why we talk about CO2 equi­val­ent. The impact of an EAB is slightly great­er than that of a muscle bike, which has a car­bon foot­print of 10 to 12g of CO2e/km travelled.

But these forms of trans­port are among the most effi­cient in terms of all envir­on­ment­al factors. In France, the car­bon foot­print of an elec­tri­fied train is estim­ated at around 35g of CO2e/km trav­elled per pas­sen­ger. This rises to 60–75g of CO2e/km trav­elled for an elec­tric city car. Intern­al com­bus­tion cars and aero­planes exceed the 100g CO2e/km mark. Only walk­ing (1 to 2g of CO2e/km trav­elled) and the Par­is metro and RER (8 to 10g of CO2e/km trav­elled) are more effi­cient than cyc­ling. It is estim­ated that buy­ing and using an elec­tric bicycle in France has a bet­ter car­bon foot­print than using a com­bus­tion-powered car in the city, as long as the bicycle is used for more than 1,000 km before being recycled.

Can’t the good results achieved by electric bikes in France be explained by our low-carbon electricity mix?

When I worked on this sub­ject 7 years ago, I found that the foot­print asso­ci­ated with the use of elec­tric micro-mobil­ity was mul­ti­plied by three in China. Since then, the Chinese elec­tri­city mix has been decar­bon­ised and the dif­fer­ence is smal­ler, but still sig­ni­fic­ant. In Ger­many, elec­tri­city pro­duc­tion cur­rently emits 10 times more green­house gases than in France. But in the end, the impact on the total car­bon foot­print of an ECV is mod­er­ate, because an ECV con­sumes little elec­tri­city, while its man­u­fac­ture accounts for the major­ity of GHG emis­sions over its life cycle. The total car­bon foot­print climbs from 13g CO2e/km trav­elled in France to 17g CO2e/km trav­elled in Germany.

Why is the manufacture of ECVs the biggest source of GHG emissions over their entire life cycle?

Man­u­fac­tur­ing accounts for 94% of the total car­bon foot­print of an ECV driv­en 20,000 km in France2. For a 20kg alu­mini­um bicycle (exclud­ing elec­tric assist­ance) man­u­fac­tured in China, the pro­duc­tion of the frame emits 181kg of CO2e. Man­u­fac­tur­ing the bat­tery emits 20 kg of CO2e and the motor 37 kg of CO2e. The biggest source of green­house gas emis­sions from an ECV is there­fore linked to the man­u­fac­ture of the frame. Alu­mini­um is the cul­prit. China is the world’s lead­ing pro­du­cer of refined alu­mini­um: the coun­try pro­duces almost half the world’s alu­mini­um3. Even though China is redu­cing the car­bon foot­print of its elec­tri­city mix, alu­mini­um refin­ing is still a major emit­ter of green­house gases. This is the biggest con­trib­ut­or to the car­bon foot­print of an ECV. Assembly really does have a lim­ited impact, so a “made in France” bike is of little interest in terms of car­bon foot­print unless the met­al in the frame is refined in a coun­try where the elec­tri­city mix is low in car­bon (e.g. French, Que­becois or Iceland­ic aluminium).

The impact of bat­ter­ies there­fore seems negligible…Batteries get a bad press because of elec­tric cars. But an elec­tric car car­ries sev­er­al hun­dred kilos of bat­ter­ies. The bat­tery in an elec­tric bicycle weighs just a few kilos. The green­house gas emis­sions gen­er­ated by these bat­ter­ies are com­par­at­ively low.

How­ever, they are dif­fi­cult to assess pre­cisely. We ana­lysed around thirty pub­lic­a­tions on lith­i­um-ion bat­ter­ies, and the car­bon foot­print per kWh var­ies by a factor of 10.There is a lot of uncer­tainty about the con­di­tions under which the metals are extrac­ted from the mine and refined. It is dif­fi­cult to obtain reli­able indus­tri­al data. That does­n’t change the fact that frames account for the largest share of emis­sions. What’s more, we can con­sider that the most fuel-effi­cient EAB is a muscle bike – without elec­tri­city – that is already in use, and that we are going to fit with an elec­tric assist­ance sys­tem. This is also known as ret­ro­fit­ting. It’s an extremely inter­est­ing solu­tion for avoid­ing the need to build a new frame.

What are the other sources of GHG emissions from an ECV?

That depends on the coun­try. Main­ten­ance accounts for around 8% of GHG emis­sions over the entire life cycle of a bicycle in France. Elec­tri­city con­sump­tion aver­ages 1 kWh per 100 km, i.e. 0.5 g of CO2e/km trav­elled in France (i.e. around 4% of total EAB emis­sions) or 5 g of CO2e/km in Ger­many (i.e. 29% of total EAB emissions).It depends, of course, on the bike, the user, the topo­graphy and changes in the elec­tri­city mix.

As far as end-of-life is con­cerned, recyc­ling bat­ter­ies and mater­i­als can reduce the car­bon foot­print by 6% in France. Unfor­tu­nately, less than 8% of bat­ter­ies in ECBs are cur­rently recycled.

Is it possible to reduce the carbon footprint of ECVs?

The vari­ous levers men­tioned above – more recyc­ling and the ret­ro­fit­ting of muscle bikes – are vir­tu­ous prac­tices in this respect. The longer a bike lasts, the smal­ler its car­bon foot­print per kilo­metre travelled.

As the frame is the ele­ment that has the biggest impact, we then need to work on it. For example, it is pos­sible to turn to altern­at­ive alu­mini­um pro­du­cers, such as Que­bec. Using altern­at­ive mater­i­als such as steel and wood is also an inter­est­ing lever. Finally, a great deal of research is being car­ried out on bat­ter­ies. With col­leagues, we are cur­rently assess­ing the impact of using oth­er types of bat­ter­ies (such as sodi­um-ion bat­ter­ies and sol­id elec­tro­lyte bat­ter­ies) on the car­bon foot­print of elec­tric vehicles. The res­ults are very encouraging.

Anaïs Maréchal
1Deloitte, 08/2021, Con­sumer sec­tor brief­ing : E‑bikes on the fast track, dispon­ible ici : https://​www2​.deloitte​.com/​c​o​n​t​e​n​t​/​d​a​m​/​D​e​l​o​i​t​t​e​/​d​e​/​D​o​c​u​m​e​n​t​s​/​c​o​n​s​u​m​e​r​-​b​u​s​i​n​e​s​s​/​S​e​c​t​o​r​-​B​r​i​e​f​i​n​g​-​E​-​B​i​k​e​s​-​e​n​g.pdf
2D’après une mise à jour en novembre 2023 des don­nées : https://​doi​.org/​1​0​.​1​0​1​6​/​j​.​t​r​d​.​2​0​2​1​.​1​02743
3Site inter­net con­sulté le 24/11/2023 : https://​alu​cycle​.world​-alu​mini​um​.org/​p​u​b​l​i​c​/​g​l​o​b​a​l​/​i​n​d​e​x​.html

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